XRBD Monoblock® Integrated X-Ray Source

  • Compacto y ligero
  • Entrada universal, factor de potencia corregido
  • Se puede montar en cualquier orientación física
  • Interfaz de monitoreo analógico, interfaz digital estándar RS-232 y Ethernet
  • Registro de datos y condimento de tubo de rayos X controlado por firmware

* Nota: Todas las especificaciones están sujetas a cambios sin previo aviso. Consulte la versión en inglés en PDF de esta hoja de datos para obtener la revisión más actualizada.

100W, 210W, 350W and 500W X-Ray Source

FUENTE DE RAYOS X DE 100W, 210W, 350W Y 500WLa serie XRBD de Spellman de fuentes de rayos X Monoblock® está diseñada para aplicaciones OEM que alimentan sus tubos de rayos X bipolar interno a 160kV a niveles de potencia de 100W, 210W, 350W y 500W. Las características como entrada universal, tamaño de paquete compacto y una interfaz digital estándar RS-232 simplifican la integración de cualquier modelo XRBD en su sistema de rayos X. Cada modelo XRBD está disponible con geometrías de haz en forma de abanico (estándar) o en forma de cono (opcional). Los circuitos de control de emisiones patentados proporcionan una excelente regulación de la corriente del tubo de rayos X, junto con un excelente rendimiento de estabilidad.

APLICACIONES TÍPICAS

Sistemas de inspección de alimentos, sistemas de confirmación de nivel de llenado, sistemas de escaneo de seguridad, sistemas de END industriales, sistemas de medición de espesor / revestimiento

Especificaciones

(Ref. 128132-001 REV. A)

Options:

CB         Cone Beam

.5mm Beam Filter:

RA         Controller to tank right angle connector

TE Controller to tank top exit cable

SPECIFICATIONS

X-Ray Characteristics:

Focal Spot: 0.8mm (IEC 336)

0.5mm (IEC 336) optional

Beam Filter:

Ultem: 1.50mm ±0.15mm

Oil: 9.0mm ±0.25mm

Glass: 1.7mm ±0.2mm

Be: 0.8mm

Beam Geometry:

Fan: Standard. The beam angular coverage will be 90° with the beam plane perpendicular to the X-Ray tube axis and 17" wide (with a 2° tolerance)

Cone: Optional. 40° cone beam (with a 2° tolerance)

Input Voltage:

100-240Vac, ±10%, 50/60 Hertz, .98 power factor

Input Current:

100W @ 1.4A

210W @ 2.8A

350W @ 4.6A

500W @ 6.6A

X-Ray Tube Voltage:

See table

X-Ray Tube Current:

See table

X-Ray Tube Power:

See table

Voltage Regulation:

Line: ±0.05% of maximum output voltage over a ±10% change of nominal input line voltage

Load: ±0.1% of maximum rated voltage for 150uA to full rated load change

Voltage Accuracy:

Voltage measured across the X-Ray tube is within ±2% of the programmed value

Voltage Risetime:

Standard ramp time shall be <500ms from 10% to 90% of maximum rated output voltage

Voltage Ripple:

0.5% peak to peak of maximum voltage for frequencies ≤1kHz

Emission Current Parameters

Current Regulation:

Line: ±0.05% of rated output current over a ±10% change of nominal input line voltage

Load: ±0.1% of rated output current for a change from 50% to 100% of rated output voltage

Current Accuracy:

Current measured through the X-Ray tube is within ±2% of the programmed value

Current Risetime:

Standard: Ramp time shall be <500ms from 10% to 90% of maximum rated current

Arc Intervention:

4 arcs in 10 seconds with a 100ms quench/100ms re-ramp = Shutdown

Filament Configuration:

Internal AC filament drive with closed loop filament emission control

Analog Interface:

Ground referenced 0 to 9Vdc for all monitoring signals.

Relay contacts and open collector signals for other signals. See analog interface connector pin out table.

Digital Interface:

The RS-232 interface allows for programming of kV, mA output and X-Ray enable. Provides monitoring for kV, mA output and oil temperature. Tolerance 3%. (with an additional 5μA offset at ≤10% mA programming)

Operating Temperature:

0°C to +40°C

Storage Temperature:

-40°C to +70°C

Humidity:

10% to 95% relative humidity, non-condensing

Cooling:

X-Ray Tank:

100W: Convection/customer supplied forced air so tank is < 55˚C

210W: Externally powered forced air cooling, 24Vdc @ 2A

350W/500W: Externally powered forced air cooling with oil pump and heat exchanger, 24Vdc @ 5A 

Controller: Forced air via internal fan.

Grounding Point:

M5 ground female thread on tank

M5 ground stud on control chassis provided

Dimensions:

See drawings

Weight:

X-Ray Tank:

100W/210W @ 78 lbs. (35.4kg)

350W/500W @ 84.5lbs. (38.3kg) 

Orientation:

Can be mounted in any orientation.

X-Ray Leakage:

Not to be greater than 0.5mR/hr at 5cm outside the external surface. 

Regulatory Approvals:

Designed to meet UL/EN61010-1

Designed to meet EN61326-1 (may require an external line filter)

 

MODEL SELECTION TABLE

Model Maximum Voltage Maximum Current Maximum Power
XRB160PN100 160kV 1mA 100 watts
XRB160PN210 160kV 2.1mA 210 watts
XRB160PN350 160kV 3.5mA 350 watts
XRB160PN500 160kV 4mA 500 watts

LED INDICATORS for 100W and 200W Units

INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
3 UC Error 4 Low mA occurs Red
4 Power On AC input power is present Green
5 OC Error 3 High mA occurs Red
6 ARC Error 2 Arc fault occurs Red
7 OT Error 1 Over temperature occurs Red
8 X-Ray On X-Rays are being generated Green

LED INDICATORS for 350W and 500W Units

INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
3 UC Error 4 Low mA occurs Red
4 OC Error 3 High mA occurs Red
5 ARC Error 2 Arc fault occurs Red
6 OT Error 1 Over temperature occurs Red
7 X-Ray On X-Rays are being generated Green
8 Power On AC input power is present Green

test

SMART XRB

The XRBD has two new digital features: data logging and firmware controlled seasoning.

Data Logging:

Think of this as an “airplane black box”. The data logging captures data on fault events and non-fault events. Fault events will turn off the high voltage:

FAULT EVENTS

 Temperature
Arc
High Current
Low Voltage
High Voltage
Watchdog
Power Fault
Interlock

The XRBD stores data 620ms before the event, the event itself and for 620ms after the event. Data is recorded every 20ms (62 samples total) showing:

Anode kV
Cathode kV
Total kV
Total mA
Filament
Temperature

We also log non-fault events, these are changes in set points or state of the unit.

NON FAULT EVENTS

HV On
HV Off
kV Set point
mA Set point
Low Current
Filament Limit Set point
Pre Heat Set point
Line Dip

Fault event data is actual graphical data. Non fault event data is just stored as event type, data and timestamp. We also have a preventative maintenance fault, which throws a non-shutdown fault if the X-Ray tube has been factory installed over 4 years ago or if over 15,000 hours of HV ON is logged.

Firmware Controlled Seasoning:

 Every unit comes with an initial seasoning table, or customers can set their own. The XRBD knows when the unit has been on, when it has been off, hours on the X-Ray tube, etc. As a preventative maintenance feature upon turn on, we review the data and suggest that a particular seasoning protocol be run based upon the actual usage history of the unit. Proper seasoning compliance of the X-Ray tube will help get the longest lifetime.

Power and Interface Connections for 100W and 210W Units

AC InpuT—6 PIN MOLEX


PIN  SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 
2 Pin Removed  N/C
3 AC Input (neutral)  100-240Vac (neutral)
4 Pin Removed  N/C
5 N/C   N/C
N/C   N/C

ANALOG INTERFACE—7 PIN MOLEX

PIN SIGNAL PARAMETERS
1 X-Ray Interlock Enable  Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock
3 Pin removed N/C
4 kV Monitor 0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5 Signal Ground Signal Ground
6 mA Monitor  
7 X-Ray On Open collector, High (Open) = No Fault, 35Vdc @10mA maximum

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN SIGNAL PARAMETERS
1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
3 Received Data Conforms to EIA RS-232-C
4 N/C N/C
5 Signal Ground Signal Ground
6 N/C N/C
7 N/C N/C
8 N/C N/C
N/C  N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection

HV LAMP ON RELAY—3 PIN MOLEX

PIN SIGNAL PARAMETERS
1 Normally Closed dry contact 50V max. Rated for 1 amp or less, 50mA nominal load
2 Common 50V max. Rated for 1 amp or less, 50mA nominal load
3 Normally Open dry contact 50V max. Rated for 1 amp or less, 50mA nominal load

Power and Interface Connections for 350W and 500W Units

AC INPUT—3 PIN PHOENIX CONTACT


PIN  SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 
2 Ground  Ground
3 AC Input (neutral)  100-240Vac (neutral)

DC INPUT FOR HEAT DISSIPATION UNIT—4 PIN AMP (210/350/500W)

PIN SIGNAL PARAMETERS
1 24Vdc 24Vdc @ 5 amps
2 24Vdc Return 24Vdc Return
3 24Vdc  24Vdc @ 5 amps 
4 24Vdc Return  24Vdc Return 

ANALOG INTERFACE— 10 PIN PHOENIX CONTACT

PIN SIGNAL PARAMETERS

 

1

X-Ray Interlock Enable Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop.
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock.
3 Pin removed N/C

4 kV Monitor 0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5 Signal Ground  Signal Ground 
6 mA Monitor 0-10Vdc = 0-100% rated output current. Zout =10kΩ
7 Fault Signal Open collector, High (Open) = No Fault, 35Vdc @ 10mA maximum
8 HV ON Lamp Relay N/O N/O dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
9 HV ON Lamp Relay C Common dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
10  HV ON Lamp Relay N/C N/C dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load 

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN SIGNAL PARAMETERS
1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
3 Received Data Conforms to EIA RS-232-C

4 N/C  N/C
Signal Ground  Signal Ground 
N/C  N/C 
N/C  N/C 
8 N/C  N/C 
9 N/C   N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +

4 N/C No Connection
5 N/C No Connection
6 RX - Receive Data -
7 N/C No Connection
8 N/C No Connection

Tablas y Diagramas

DIMENSIONS: in.[mm]

100/210W
CONTROL UNIT

FRONTVIEW

   

BOTTOM VIEW

REAR VIEW

SIDE VIEW

DIMENSIONS: in.[mm]

300/500W CONTROL UNIT

FRONT VIEW

 

BOTTOM VIEW  

 REAR VIEW

SIDE VIEW

 

DIMENSIONS: in.[mm]

100W TANK

TOP VIEW 

 

SIDE VIEW

  

BACK VIEW

FRONT VIEW

 

DIMENSIONS: in.[mm]

210W TANK

TOP VIEW

 

SIDE VIEW

BACK VIEW

FRONT VIEW

DIMENSIONS: in.[mm]

350/500W TANK

TOP VIEW

SIDE VIEW

BACK VIEW

FRONT VIEW