SpellmanHV CCM1KW 1kW Capacitor Charging Module

CCM1KW Series

  • Compact & Lightweight Package
  • Factor Corrected Input
  • Cost Modular OEM Platform
  • Resonant Soft Switching Inverter Topology
  • UL/CUL Recognized; RoHS Compliant

*Note: All specifications are subject to change without notice. Please consult the English PDF version of this datasheet for the most up-to-date revision.

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Data Sheet
Relevant FAQs

1kW Capacitor Charging Module

Spellman’s CCM1KW capacitor charging module is designed to provide up to 1000 Joules per second at an output voltage up to 4000 Volts. The power factor correct­ed AC input, small package size and both a comprehen­sive and minimal analog interface simplifies integrating the CCM1KW into your OEM system design. Available in either positive or negative polarity, the CCM1KW is fully arc, open and short circuit protected. Units can be operated in parallel for applications requiring higher power (see manual for details).

Typical applications:

  • UV light sources for curing and sterilization Industrial and medical laser applications

Specifications

(Ref. 128103-001 REV. K)

Input Voltage:

90-264 Vac, 50/60 Hertz, power factor corrected input ≥0.98

Input Current:

14 Amps worst case, 1000 Joules per second

7 Amps worst case, 500 Joules per second

Efficiency:

>85%

Output Power:

1000 Joules per second, 500 Joules per second

Output Voltage:

0-1kV, 0-2kV and 0-4kV version available

Output Polarity:

Positive or negative, specify at time of order

Stored Energy:

Less than 0.2 Joules

Pulse to Pulse Repeatability:

±0.2% up to 1kHz

Temperature Coefficient:

≤ 100ppm per degree C

Fault Diagnostic System:

Over Temperature and Over Voltage Over Voltage Fault is latched requiring AC power recycle to clear. Over Temperature Fault is latched but can be cleared via inhibit/fault reset line.

Environmental:

Temperature Range:

Operating: 0°C to 40°C

Storage: -40°C to 85°C

Humidity:

10% to 90% RH, non-condensing

Cooling:

Forced air

Input Line Connector:

2 position Phoenix MSTB connector, straight and right angle mating connector provided

HV Output Connector:

Standard: Kings/Winchester Electronics SHV 1707-1

Optional: Amphenol MHV UG-931/U

Interface-A Connector:

15 pin D, female

Interface-B Connector:

4 pin male Molex 705530038

Ground Stud:

10-32, nut supplied

Dimensions:

3. H X 6. W X 9. D (76.2mm x 152.4mm x 228.6mm)

Mounting:

M4 screw. Max. depth is 0.188. (4.78mm)

Weight:

6.9lb. (3.13kgs)

Regulatory Approvals:

Compliant to 60601-1-1. Compliant to 60601-1-2. UL/CUL recognized file E242584. RoHS compliant.

AC INPUT–2 POSITION TERMINAL BLOCK

Pin Signal Signal Parameters
1 AC Input High/Phase 1 Line Hot/Phase 1
2 AC Input Low/Phase 2 Line Neutral/Phase 2

ANALOG INTERFACE A— 15 PIN FEMALE D CONNECTOR

Pin Signal Signal Parameters
1 Inhibit/Fault Reset Ground = HV Enable, Open/+15Vdc = HV Inhibit
2 N/C N/C
3 OverTemp Fault No OT Fault = +15Vdc @ 3mA, OT Fault = Ground
4 Signal Ground Signal Ground (optional)*
5 Voltage Program 0 to 10Vdc = 0 to 100% rated output voltage
6 Overvoltage Status No OVP = +15Vdc @ 3mA, OVP Fault = Ground
7 Peak Hold Monitor Peak output voltage displayed, 0 to 10Vdc = 0 to 100% rated output voltage with a 5 second time constant
8 Voltage Monitor 0 to 10Vdc = 0 to 100% rated output voltage, ±1%
9 +15Vdc +15Vdc @ 150mA, maximum**
10 N/C N/C
11 +15Vdc +15Vdc @ 150mA, maximum (optional)**
12 Signal Ground Signal Ground (optional)*
13 End of Charge Charging = +15Vdc @ 1.5mA, End of Charge = Ground
14 Signal Ground Signal Ground
15 Signal Ground Signal Ground

Note: Output status signals are NMOS transistor controlled, 100mA maximum sink current. Actual signals are 5kΩpull ups to the internal +15Vdc logic source.

*Optional interface signals can be provided to be compatable with other pre-existing legacy interfaces. On standard units these signals are N/C.

**+15Vdc ±10% is provided on the standard unit. Optional +12Vdc ±5%/100mA, maximum can be provided.

INTERFACE B–4 PIN MALE D HEADER

Pin Signal Signal Parameters
1 Inhibit/Fault Reset Ground = HV Enable, Open/+15Vdc = HV Inhibit
2 Signal Ground Signal Ground
3 Voltage Program 0 to 10Vdc = 0 to 100% rated output voltage
4 +15Vdc +15Vdc @ 150mA, maximum (optional)*

CCM1KW SELECTION TABLE kV JOULES/SECOND

Model
kV Joules/Second  
1 500 CCM1*500
2 500 CCM2*500
4 500 CCM4*500
1 1000 CCM1*1000
2 1000 CCM2*1000
4 1000 CCM4*1000

*Specify P for positive or N for negative 500 J/s units have a single internal fan, 1000 J/s units have both an internal and external fan.

 

CCM1KW Capacitor Charging Module (Image 2)

Straight and right angle AC input mating connectors are provided

Tables & Diagrams

500 Joules per second

(unit with internal fan)

DIMENSIONS: in.[mm]

REAR VIEW

CCM1KW Capacitor Charging Module (Image 4)

FRONT VIEW

CCM1KW Capacitor Charging Module (Image 8) 

BOTTOM VIEW

CCM1KW Capacitor Charging Module (Image 9)

1000 Joules per second

(unit with internal and external fan)

DIMENSIONS: in.[mm]

REAR VIEW

CCM1KW Capacitor Charging Module (Image 4)

FRONT VIEW

CCM1KW Capacitor Charging Module (Image 3)

BOTTOM VIEW

CCM1KW Capacitor Charging Module (Image 5)

 

Frequently Asked Questions

What Is a Safe Level of High Voltage?
Where Can I Obtain Information on High Voltage Safety Practices?
How Should I Ground Your Supply?
Why Do I Have to Fill Out a Capacitor Charging Questionnaire If I’m Going to Use Your Power Supply for Capacitor Charging?