XRV Series

  • 160kV, 225kV, 320kV, 350kV and 450kV Models
  • Complete X-Ray Generator Package
  • Power Factor Corrected AC Input Circuitry
  • Integrated Dual Filament Supplies
  • Digital Interface—USB, Ethernet and RS-232
  • Excellent Stability and Regulation
  • Available with Black Powder Coated Finish

 

Configure Your XRV Sub-system

1.8 - 6kW Industrial X-Ray Generators

Spellman’s XRV series of X-Ray high voltage power supplies sets the standard for compact 1.8kW to 6.0kW, high perfor­mance X-Ray inspection generators. Spanning an output volt­age range of 160kV to 450kV in negative, positive or bipolar output configurations, there’s a model available for virtually every application requirement. 

Active power factor correction circuitry reduces input cur­rent requirements while minimizing line related EMI. Spellman’s proprietary inverter topology allows for unprecedented efficien­cies and power densities. A solid encapsulated high voltage section further reduces size and weight and provides reliable, maintenance free operation. 

DSP based SMT control circuitry provides your choice of USB, Ethernet and RS-232 along with analog interfacing, simplifying OEM system integration. The two DC output, current regulated filament power supplies are controlled via sophisti­cated emission current regulation circuitry to provide accurate and stable X-Ray tube currents. Comprehensive fault diagnos­tic circuitry, and Arc Sense, Arc Quench and Arc Count func­tionality is also incorporated into this compact, space saving X-Ray generator.

RoHS Compliant

사양

(Ref. 128060-001 REV. U)

Typical Applications

Non Destructive Testing
X-Ray Scanning
Security Applications
Medical Applications

Options

400Vac ±10% (6kW only)
GUI Control Software for XRV
XRVC (XRV Controller)

Specifications

Input Voltage:

1.8kW, 3.0kW, 4.0kW and 4.5kW models:

180-264Vac, single phase, 47-63 Hertz, active power factor corrected input to ≥0.98

6.0kW models: 

208 or 400Vac, ±10%, three phase, 47-63 Hertz, passive power factor corrected

Input Current:

1.8kW, 3.0kW, 4.0kW and 4.5kW models: <30 amps

6.0kW models: <25 amps per phase 

Output Voltage:

Accuracy: 0.25%

Stability: ≤ 0.1% per 8 hours, after 1 hour warm up

1.8kW, 3.0kW, 4.0kW and 4.5kW models:

Load:±0.05% of rated output voltage for a full load change

Line: ±0.05% of rated output voltage over specified input voltage range

6.0kW models:

Load:±0.1% of rated output voltage for a full load change

Line: ±0.1% of rated output voltage over specified input voltage range

Output Polarity:

See “model selection” table

Output Current:

See “model selection” table

Ripple: 

See “model selection” table

Temperature Coefficient:

1.8kW, 3.0kW, 4.0kW and 4.5kW models:

50ppm/°C

6.0kW models:

±50ppm/°C

Emission Current:

Accuracy: 0.25%

Stability: 100ppm/°C

1.8kW, 3.0kW, 4.0kW and 4.5kW models:

Load: ±0.05% of rated output current for a change from 30% to 100% of rated output voltage

Line: ±0.05% of rated output current over specified input voltage range

6.0kW models: 

Load: ±0.1% of rated output current for a change from 30% to 100% of rated output voltage

Line: ±0.1% of rated output current over specified input voltage range

Filament:

Output:

0-6 amps at a compliance of 10Vdc, maximum

Dual Focal Spot:

Small and large, selectable via interface signal

Configuration:

DC filament drive. Closed loop emission control regulates filament setting to provide desired X-Ray tube emission current

Control Interface:

Remote Interface:

Analog, USB, Ethernet and RS-232 are standard

Control Software:

A VB GUI is provided for RS-232/USB, the Ethernet interface has an embedded applet for control (see page 2)

Operating Temperature

0°C to +50°C

Storage Temperature:

-40°C to +85°C

Humidity:

20% to 85% RH, non-condensing

Mains Input Connector:

1.8kW, 3.0kW, 4.0kW and 4.5kW models: 

Type 97-3102A-24-11P

6.0kW models:

Type 97-3102A-24-22P

Interface Connectors:

Digital—Ethernet, RS-232 and USB

Analog—25 pin connector

Output Connector:

See “model selection” table

Cooling:

Forced air

Regulatory Approvals:

Compliant to 2004/108/EC, The EMC Directive and 2006/95/EC, The Low Voltage Directive. UL/CUL recognized, File E227588. RoHS and NFC 74-100 compliant.

Options

400Vac ±10% (6kW only)

GUI Control Software for XRV

The GUI is specifically designed for controlling XRV series power supplies. As an alternative to the analog control, the GUI will allow the user to control all necessary functions of the HVPS from a user-friendly windows based menu. Additionally the GUI can be use as a diagnostic tool when the HVPS is controlled via the analog interface.

XRV160/320/350 SPECIFICATIONS

  XRV160*1800 XRV160*3000 XRV160*4000 XRV160*6000 XRV320P&N1800 XRV320P&N4500 XRV350P&N4500
DC Output Voltage 0 to 160kV 0 to 160kV 0 to 160kV 0 to 160kV 0 to ±160kV 0 to ±160kV 0 to ±175kV
Polarity* Pos or Neg Pos or Neg Pos or Neg Pos or Neg Bipolar Bipolar Bipolar
Output Rated Current 0-30mA 0-30mA 0-50mA 0-50mA 0-30mA 0-30mA 0-30mA
Output Power 1.8kW 3.0kW 4.0kW 6.0kW 1.8kW 4.5kW 4.5kW
Ripple/Noise (p-p) <0.025% <0.05%  <0.1% <0.25% <0.025% <0.1% <0.1%
Dimensions 10.09˝ H x 17.16˝ W x 24˝ D (256mm x 436mm x 609mm) 2 x (10.09˝ H x 17.16˝ W x 24˝ D) (256mm x 436mm x 609mm)
Weight 150 lbs. (68kg) 150 lbs. (68kg) 150 lbs. (68kg) 155 lbs. (70.3kg) 300 lbs. (136 kg) 300 lbs. (136 kg) 300 lbs. (136 kg)
Output Connector R24 R24 R24 R24 Two R24 Two R24 Two R24

XRV225/450 SPECIFICATIONS

  XRV225*1800 XRV225*3000 XRV225*4000 XRV450P&N1800 XRV450P&N4500
DC Output Voltage 0 to 225kV 0 to 225kV 0 to 225kV 0 to ±225kV 0 to ±225kV
Polarity* Pos or Neg Pos or Neg Pos or Neg Bipolar Bipolar
Output Rated Current 0-30mA 0-30mA 0-30mA 0-30mA 0-30mA
Output Power 1.8kW 3.0kW 4.0kW 1.8kW 4.5kW
Ripple/Noise (p-p) <0.025% <0.05% <0.1% <0.025% <0.1%
Dimensions 15.90˝ H x 17˝ W x 30.72˝ D (404mm x 432mm x 780mm) 2 x (15.90˝ H x 17˝ W x 30.72˝ D) (404mm x 432mm x 780mm)
Weight 240 lbs. (109kg) 240 lbs. (109kg) 240 lbs. (109kg) 480 lbs. (218 kg) 480 lbs. (218 kg)
Output Connector R28** R28** R28** Two R28** Two R28**

Units are available in positive output polarity without filament, see model selection table for ordering details. 
*Specify “P” for positive or “N” for negative polarity. 
**Order SHV HV cable flange p/n 407141-024 if using Comet HV cable with R28SL spring loaded plug. 

 
J1 HV CONNECTOR—R24/R28

 

Pin Signal Parameters
C HV Output XRV160 and XRV320—R24 Connector
XRV225 and XRV450—R28 Connector
S Small Filament Output 0 to 6 amps @ 10Vdc
L Large Filament Output 0 to 6 amps @ 10Vdc

J2 ANALOG INTERFACE—25 PIN D CONNECTOR

Pin Signal Parameters
1 Power Supply Fault Low, sum of faults, HVPS detected a fault,
open collector, 50V @ 10mA max
2 mA Program 0 to 10V FS Z in = 10M ohms
3 kV Program 0 to 10V FS Z in = 10M ohms
4 Filament Limit L/S Ref.* 0 to 10V FS Z in = 10M ohms
5 Filament Preheat L/S Ref.* 0 to 10V FS Z in = 10M ohms
6 kV Monitor 0 to 10V FS Z out = 4.99k ohms
7 mA Monitor 0 to 10V FS Z out = 4.99k ohms
8 Filament Current Monitor* 0 to 10V FS Z out = 4.99k ohms
9 Signal Ground Ground
10 X-Ray Enable +24Vdc = X-Ray ON, connect to pin 14 with
dry contact relay
11 Filament ON* Filament ON status, low, filament is ON
open collector 50V, @ 10mA max
12 Interlock 1 Active low, interlock is closed, safe to enable HV
13 Interlock 2 Active low, interlock is closed, safe to enable HV
14 +24Vdc +24Vdc @ 100mA, maximum
15 Filament Enable* Active low, turn filament ON
16 Filament Control* Active low, filament is regulated by ECR (HV must
be ON). Not active, the filament is regulated by the
preheat reference
17 Filament L/S Select Filament selection large or small, low = small spot is selected
18 Filament L/S Confirm Open collector, 50V @ 10mA max
Filament selection confirm, low = small spot is selected
19 HVPS RDY Low = HVPS ready, open collector, 50V @ 10mA max
20 X-Ray ON X-Ray ON status, low = X-Rays are ON
open collector, 50V @ 10mA max
21 Interlock Status Low, interlocks are closed, can enable HV
open collector, 50V @ 10mA max
22 GND Digital ground
23 X-Ray ON Pre-Warn Pre-warning, low, before X-Ray ON
open collector, 50V @ 10mA max
24 Reset Active low, minimum 10mS transition
25 Arc fault Low, arc fault, the HVPS has detected an arc
open collector, 50V @ 10mA max

*Not active on positive models  

MODEL SELECTION TABLE

Model Voltage Power Polarity
XRV160*1800 160kV 1.8kW Pos or Neg
XRV160*3000 160kV 3.0kW Pos or Neg
XRV160*4000 160kV 4.0kW Pos or Neg
XRV160*6000/208V 160kV 6.0kW Pos or Neg
XRV160*6000/400V  160kV  6.0kW  Pos or Neg
XRV225*1800 225kV 1.8kW Pos or Neg
XRV225*3000 225kV 3.0kW Pos or Neg
XRV225*4000 225kV 4.0kW Pos or Neg
XRV225*6000/208V 225kV 6.0kW Pos or Neg
XRV225*6000/400V  225kV 6.0kW Pos or Neg
XRV320P&N1800 ±160kV 1.8kW Bipolar
XRV320P&N4500 ±160kV 4.5kW Bipolar
XRV350P&N4500 ±175kV 4.5kW Bipolar
XRV450P&N1800 ±225kV 1.8kW Bipolar
XRV450P&N4500 ±225kV 4.5kW Bipolar

*Specify “P” for positive or “N” for negative polarity. Positive polarity models do not have
integrated filament power supplies. Contact Spellman for custom output voltage/power models.

RS-232 DIGITAL INTERFACE—J3 9 PIN FEMALE D CONNECTOR

Pin Signal Parameters
1 N/C No Connection
2 TX out Receive Data
3 RX in Transmit Data
4 N/C No Connection
5 SGND Ground
6 N/C No Connection
7 N/C No Connection
8 N/C No Connection
9 N/C No Connection

ETHERNET DIGITAL INTERFACE—J4 8 PIN RJ45 CONNECTOR

Pin Signal Parameters
1 VBUS +5 Vdc
2 D- Data -
3 D+ Data +
4 GND Ground

JB1 MAIN AND AUXILIARY INPUT POWER—TYPE 97-3102A-24-11P (Single Phase Units)

Pin Signal Parameters
A Auxiliary AC Line Power 180-264Vac
B Auxiliary Ground Ground
C Auxiliary AC Neutral Neutral
D Main AC Line Power 180-264Vac
E Main Ground Ground
F Main AC Neutral Neutral

JB1 MAIN AC INPUT POWER—TYPE 97-3102A-24-22P (Three Phase Units)

Pin Signal Parameters
A Line 1 208Vac, ±10%, 50/60Hz @ 25 amps
B Line 2 208Vac, ±10%, 50/60Hz @ 25 amps
C Line 3 208Vac, ±10%, 50/60Hz @ 25 amps
D GND Ground

Note: Use 4 conductor cable or single isolated wires rated no
less that 600Vac, 30 amps (10AWG, minimum)

JB2 AUXILIARY AC INPUT POWER—TYPE 97-3102A-20-3P (Three Phase Units)

Pin Signal Parameters
A Line 1 208Vac, ±10%, 50/60Hz (source 3 phase L1, L2)
B Line 2 208Vac, ±10%, 50/60Hz (source 3 phase L1, L2)
C GND Ground

System Ground: System ground wires (10AWG minimum) to
the ground terminal E1 GND to the power supply using ground
stud M6 X 20MM, with M6 nut.

테이블 및 다이어그램

DIMENSIONS: in.[mm]

XRV160

TOP VIEW

XRV X-Ray Generator (Image 3)

FRONT VIEW

XRV X-Ray Generator (Image 5)

REAR VIEW

XRV X-Ray Generator (Image 7)

XRV225

TOP VIEW

XRV X-Ray Generator (Image 4)

FRONT VIEW

XRV X-Ray Generator (Image 6)

REAR VIEW

XRV X-Ray Generator (Image 8)

Note: All specifications are subject to change without notice. Please consult the PDF version of this datasheet for the most up-to-date revision.

CE RoHS CompliantUL logo