XRBHR Monoblock® Integrated X-Ray Source

  • Compact & Lightweight
  • Universal Input, Power Factor Corrected
  • Can be Mounted in Any Physical Orientation
  • Analog Monitoring Interface, Standard RS-232 Digital Interface and Ethernet
  • Real Time Clock to Record Total X-Ray ON Time. X-Ray ON Time is Accessible via RS-232 Digital Interface or Ethernet

*Note: All specifications are subject to change without notice. Please consult the English PDF version of this datasheet for the most up-to-date revision.

100W, 210W, 350W and 500W X-Ray Source

Spellman’s XRBHR (high reliability) Series of Monoblock® X-Ray sources are designed for OEM applications powering their internal Bipolar X-Ray tube at 80kV and 100kV at power levels of 100W, 210W, 350W and 500W. Features such as universal input, compact package size and a standard RS-232 digital interface simplify integration of any XRBHR model into your X-Ray system. Each XRBHR model is available with fan shaped (standard) or cone shaped (optional) beam geometries. Proprietary emission control circuitry provides excellent regulation of X-Ray tube current, along with outstanding stability performance. The XRBHR Series is designed for long field life and available with a warranty of up to 3 years.

TYPICAL APPLICATIONS

Food Inspection Systems, Fill Level Confirmation Systems, Security Scanning Systems, Industrial NDT Systems, Thickness/Plating Measurement Systems

Specifications

(Ref. 128132-001 REV. A)

SPECIFICATIONS

X-Ray Characteristics:

Focal Spot:0.8mm (IEC 336)

Beam Filter:

Ultem: 1.50mm ±0.15mm

Oil: 9.0mm ±0.25mm

Glass: 1.7mm ±0.2mm

Be: 0.8mm

Beam Geometry:

Fan: Standard. The beam angular coverage will be 90° with the beam plane perpendicular to the X-Ray tube axis and 17" wide (with a 2° tolerance)

Cone: Optional. 40° cone beam (with a 2" tolerance)

Input Voltage:

100-240Vac, ±10%, 50/60 Hertz, .98 power factor

X-Ray Tube Voltage:

See table

X-Ray Tube Current:

See table

X-Ray Tube Power:

See table

Operating Temperature:

0°C to +40°C

Storage Temperature:

-40°C to +70°C

Humidity:

10% to 95% relative humidity, non-condensing

Cooling:

0.5% peak to peak of maximum voltage for frequencies ≤1kHz

Emission Current Parameters

Current Regulation:

Line: ±0.05% of rated output current over a ±10% change of nominal input line voltage

Load: ±0.1% of rated output current for a change from 50% to 100% of rated output voltage

Current Accuracy:

Current measured through the X-Ray tube is within ±2% of the programmed value

Current Risetime:

Standard: Ramp time shall be <500ms from 10% to 90% of maximum rated current

Arc Intervention:

4 arcs in 10 seconds with a 100ms quench/100ms re-ramp = Shutdown

Filament Configuration:

Internal AC filament drive with closed loop filament emission control

Analog Interface:

Ground referenced 0 to 9Vdc for all monitoring signals.

Relay contacts and open collector signals for other signals. See analog interface connector pin out table.

Digital Interface:

The RS-232 interface allows for programming of kV, mA output and X-Ray enable. Provides monitoring for kV, mA output and oil temperature. Tolerance 3%. (with an additional 5μA offset at ≤10% mA programming)

Control Software:

A demo GUI is available for engineering evaluations

Operating Temperature:

0°C to +40°C

Storage Temperature:

-40°C to +70°C

Humidity:

10% to 95% relative humidity, non-condensing

Cooling:

X-Ray Tank:

100W: Convection/customer supplied forced air so tank is < 55˚C

210W: Externally powered forced air cooling, 24Vdc @ 2A

350W: Externally powered forced air cooling with oil pump and heat exchanger, 24Vdc @ 5A

500W:  Externally powered forced air cooling with oil pump and heat exchanger, 24Vdc @ 5A

Controller: Forced air via internal fan.

Grounding Point:

8-32 ground stud provided on chassis

Dimensions:

X-Ray Tank: See drawings

100W/210W Controller: See drawings

350W/500W Controller: See drawings

Weight:

X-Ray Tank:

100W @ 75 lbs. (34kg)

210W @ 75lbs. (34kg) 

350W @ 81.5lbs. (37kg)

500W @ 81.5lbs. (37kgs)

Grounding Point:

8-32 ground stud provided on chassis

Controller:

100W/210W: 4 pounds (1.18kg)

350W/500W: 7 pounds (3.18kg)

Orientation:

Can be mounted in any orientation.

X-Ray Leakage:

Not to be greater than 0.5mR/hr at 5cm outside the external surface. 

Regulatory Approvals:

Line: ±0.05% of maximum output voltage over a ±10% change of nominal input line voltage

Load: ±0.1% of maximum rated voltage for 150uA to full rated load change

Voltage Accuracy:

Voltage measured across the X-Ray tube is within ±2% of the programmed value

Voltage Risetime:

Standard ramp time shall be <500ms from 10% to 90% of maximum rated output voltage

Voltage Ripple:

0.5% peak to peak of maximum voltage for frequencies ≤1kHz

Emission Current Parameters

Current Regulation:

Line: ±0.05% of rated output current over a ±10% change of nominal input line voltage

Load: ±0.1% of rated output current for a change from 50% to 100% of rated output voltage

Current Accuracy:

Current measured through the X-Ray tube is within ±2% of the programmed value

Current Risetime:

Standard ramp time shall be <500ms from 10% to 90% of maximum rated current

Arc Intervention: 

4 arcs in 10 seconds with a 100ms quench/100ms re-ramp = Shutdown

Filament Configuration:

Internal floating AC filament drive with closed loop filament emission control circuitry

Analog Interface:

Ground referenced 0 to 9Vdc for all monitoring signals. Relay contacts and open collector signals for other signals. See analog interface connector pin out table.  

Digital Interface:

The RS-232 interface allows for programming of kV, mA output and X-Ray enable. Provides monitoring for kV, mA output and oil temperature. 

Control Software:

A demo GUI is available for engineering evaluations

MODEL SELECTION TABLE

Model Maximum Voltage Maximum Current Maximum Power
XRB80PN210HR 80kV 5.25mA 210 watts
XRB80PN350HR 80kV 8mA 350 watts
XRB80PN500HR 80kV 8mA 500 watts
XRB100PN100HR 100kV 2mA 100 watts
XRB100PN210HR 100kV 4.2mA 210 watts
XRB100PN350HR 100kV 7mA 350 watts
XRB100PN500HR 100kV 8mA 500 watts

LED INDICATORS for 100W and 200W Units

INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
3 UC Error 4 Low mA occurs Red
4 Power On AC input power is present Green
5 OC Error 3 High mA occurs Red
6 ARC Error 2 Arc fault occurs Red
7 OT Error 1 Over temperature occurs Red
8 X-Ray On X-Rays are being generated Green

LED INDICATORS for 350W and 500W Units

INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
3 UC Error 4 Low mA occurs Red
4 OC Error 3 High mA occurs Red
5 ARC Error 2 Arc fault occurs Red
6 OT Error 1 Over temperature occurs Red
7 X-Ray On X-Rays are being generated Green
8 Power On AC input power is present Green

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection

POWER and Interface Connections for 100W and 200W Units 

AC InpuT—6 PIN MOLEX


PIN  SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 
2 Pin Removed  N/C
3 AC Input (neutral)  100-240Vac (neutral)
4 Pin Removed  N/C
5 N/C   N/C
N/C   N/C
 N/C  N/C

ANALOG INTERFACE—7 PIN MOLEX

0-10Vdc = 0-100% rated output current. Zout =10kΩ
PIN SIGNAL PARAMETERS
1 X-Ray Interlock Enable  Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock
3 Pin removed N/C
4 kV Monitor 0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5 Signal Ground Signal Ground
6 mA Monitor  
7 X-Ray On Open collector, High (Open) = No Fault, 35Vdc @10mA maximum

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN SIGNAL PARAMETERS
1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
3 Received Data Conforms to EIA RS-232-C
4 N/C N/C
5 Signal Ground Signal Ground
6 N/C N/C
7 N/C N/C
8 N/C N/C
N/C  N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection


HV LAMP ON RELAY—3 PIN MOLEX

PIN SIGNAL PARAMETERS
1 Normally Closed dry contact 50V max. Rated for 1 amp or less, 50mA nominal load
2 Common 50V max. Rated for 1 amp or less, 50mA nominal load
3 Normally Open dry contact 50V max. Rated for 1 amp or less, 50mA nominal load

Power and Interface Connections for 350W and 500W Units

HV LAMP ON RELAY—3 PIN MOLEX

PIN SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high)
2 Ground Ground
3 AC Input (neutral) 100-240Vac (neutral)

HV LAMP ON RELAY—3 PIN MOLEX

PIN SIGNAL PARAMETERS
1 Normally Closed dry contact 50V max. Rated for 1 amp or less, 50mA nominal load
2 Common 50V max. Rated for 1 amp or less, 50mA nominal load
3 Normally Open dry contact 50V max. Rated for 1 amp or less, 50mA nominal load

DC INPUT FOR HEAT DISSIPATION UNIT—2 PIN AMP

PIN SIGNAL PARAMETERS
1 24Vdc 24Vdc @ 5 amps
2 24Vdc Return  24Vdc Return

ANALOG INTERFACE— 10 PIN PHOENIX CONTACT

PIN SIGNAL PARAMETERS

 

1

X-Ray Interlock Enable Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop.
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock.
3 Pin removed N/C

4 kV Monitor 0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5 Signal Ground  Signal Ground 
6 mA Monitor 0-10Vdc = 0-100% rated output current. Zout =10kΩ
7 Fault Signal Open collector, High (Open) = No Fault, 35Vdc @ 10mA maximum
8 HV ON Lamp Relay N/O N/O dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
9 HV ON Lamp Relay C Common dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
10  HV ON Lamp Relay N/C N/C dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load 

 

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN SIGNAL PARAMETERS
1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
3 Received Data Conforms to EIA RS-232-C

4 N/C  N/C
Signal Ground  Signal Ground 
N/C  N/C 
N/C  N/C 
8 N/C  N/C 
9 N/C   N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +

4 N/C No Connection
5 N/C No Connection
6 RX - Receive Data -
7 N/C No Connection
8 N/C No Connection

Tables & Diagrams

DIMENSIONS: in.[mm]

CONTROL UNIT

Top View

SIDE VIEW

 

DIMENSIONS: in.[mm]

100W TANK

TOP VIEW

SIDE VIEW

 

DIMENSIONS: in.[mm]

210W TANK

TOP VIEW 

SIDE VIEW

 

DIMENSIONS: in.[mm]

350/500W TANK

TOP VIEW

SIDE VIEW