XRBD Monoblock® 一体化 X 射线源

  • 体积小,重量轻
  • 通用输入,功率因数校正
  • 可以安装在任何物理方向
  • 模拟监测接口,标准的 RS-232 数字接口和以太网
  • 数据记录和固件控制 X 射线管训管

*注:所有规格如有更改,恕不另行通知。请参阅此数据表的已获得最新修订本的 英文PDF 版本。

100W, 210W, 350W 和 500W X 射线源

斯派曼XRBD 系列 Monoblock® X 射线源是专为 OEM 应用而设计,输出电压为 160kV,功率等级为 100W、210W、350W 和 500W,为它们内部双极的 X 射线管供电。产品具有通用输入、紧凑的外观尺寸和标准的 RS-232 数字接口,使得 XRBD 型号能更简单集成到您的 X 射线系统中。每个 XRBD 型号都有扇形 (标准的) 或锥形 (可选的) 射线束几何形状。专有的发射控制电路提供了良好的 X 射线管电流调节,以及出色的稳定性能。

典型应用

食品检验系统、液位确认系统、安全扫描系统、工业 NDT 系统、厚度/镀层测量系统

规格

(Ref. 128132-001 REV. H)

Options:

CB         Cone Beam

.5mm Beam Filter:

ST-TE, RA-SE, RA-TE See page 4 for Cable Options.

SPECIFICATIONS

X-Ray Characteristics:

Focal Spot: 0.8mm (IEC 336)

0.5mm (IEC 336) optional

Beam Filter:

Ultem: 1.50mm ±0.15mm

Oil: 9.0mm ±0.25mm

Glass: 1.7mm ±0.2mm

Be: 0.8mm

Beam Geometry:

Fan: Standard. The beam angular coverage will be 90° with the beam plane perpendicular to the X-Ray tube axis and 17" wide (with a 2° tolerance)

Cone: Optional. 40° cone beam (with a 2° tolerance)

Input Voltage:

100-240Vac, ±10%, 50/60 Hertz, .98 power factor

Input Current:

100W @ 1.4A

210W @ 2.8A

350W @ 4.6A

500W @ 6.6A

X-Ray Tube Voltage:

See table

X-Ray Tube Current:

See table

X-Ray Tube Power:

See table

Voltage Regulation:

Line: ±0.05% of maximum output voltage over a ±10% change of nominal input line voltage

Load: ±0.1% of maximum rated voltage for 150uA to full rated load change

Voltage Accuracy:

Voltage measured across the X-Ray tube is within ±2% of the programmed value

Voltage Risetime:

Standard ramp time shall be <500ms from 10% to 90% of maximum rated output voltage

Voltage Ripple:

0.5% peak to peak of maximum voltage for frequencies ≤1kHz

Emission Current Parameters

Current Regulation:

Line: ±0.05% of rated output current over a ±10% change of nominal input line voltage

Load: ±0.1% of rated output current for a change from 50% to 100% of rated output voltage

Current Accuracy:

Current measured through the X-Ray tube is within ±2% of the programmed value

Current Risetime:

Standard: Ramp time shall be <500ms from 10% to 90% of maximum rated current

Arc Intervention:

4 arcs in 10 seconds with a 100ms quench/100ms re-ramp = Shutdown

Filament Configuration:

Internal AC filament drive with closed loop filament emission control

Analog Interface:

Ground referenced 0 to 9Vdc for all monitoring signals.

Relay contacts and open collector signals for other signals. See analog interface connector pin out table.

Digital Interface:

The RS-232 interface allows for programming of kV, mA output and X-Ray enable. Provides monitoring for kV, mA output and oil temperature. Tolerance 3%. (with an additional 5μA offset at ≤10% mA programming)

Operating Temperature:

0°C to +40°C

Storage Temperature:

-40°C to +70°C

Humidity:

10% to 95% relative humidity, non-condensing

Cooling:

X-Ray Tank:

100W: Convection/customer supplied forced air so tank is < 55˚C

210W: Externally powered forced air cooling, 24Vdc @ 2A

350W/500W: Externally powered forced air cooling with oil pump and heat exchanger, 24Vdc @ 5A 

Controller: Forced air via internal fan.

Grounding Point:

M5 ground female thread on tank

M5 ground stud on control chassis provided

Dimensions:

See drawings

Weight:

X-Ray Tank:

100W/210W @ 78 lbs. (35.4kg)

350W/500W @ 84.5lbs. (38.3kg) 

Orientation:

Can be mounted in any orientation.

X-Ray Leakage:

Not to be greater than 0.5mR/hr at 5cm outside the external surface. 

Regulatory Approvals:

Compliant to EEC EMC Directive. Compliant to EEC Low Voltage Directive. UL/CUL recognized file E235530.

MODEL SELECTION TABLE

Model Maximum Voltage Maximum Current Maximum Power
XRBD160PN100 160kV 1mA 100 watts
XRBD160PN210 160kV 2.1mA 210 watts
XRBD160PN350 160kV 3.5mA 350 watts
XRBD160PN500 160kV 4mA 500 watts

LED INDICATORS for 100W and 200W Units

INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
3 UC Error 4 Low mA occurs Red
4 Power On AC input power is present Green
5 OC Error 3 High mA occurs Red
6 ARC Error 2 Arc fault occurs Red
7 OT Error 1 Over temperature occurs Red
8 X-Ray On X-Rays are being generated Green

LED INDICATORS for 350W and 500W Units

INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
3 UC Error 4 Low mA occurs Red
4 OC Error 3 High mA occurs Red
5 ARC Error 2 Arc fault occurs Red
6 OT Error 1 Over temperature occurs Red
7 X-Ray On X-Rays are being generated Green
8 Power On AC input power is present Green

test

SMART XRB

The XRBD has two new digital features: data logging and firmware controlled seasoning.

Data Logging:

Think of this as an “airplane black box”. The data logging captures data on fault events and non-fault events. Fault events will turn off the high voltage:

FAULT EVENTS

Temperature
Arc
High Current
Low Voltage
High Voltage
Watchdog
Power Fault
Interlock

The XRBD stores data 620ms before the event, the event itself and for 620ms after the event. Data is recorded every 20ms (62 samples total) showing:

Anode kV
Cathode kV
Total kV
Total mA
Filament
Temperature

We also log non-fault events, these are changes in set points or state of the unit.

NON FAULT EVENTS

HV On
HV Off
kV Set point
mA Set point
Low Current
Filament Limit Set point
Pre Heat Set point
Line Dip

Fault event data is actual graphical data. Non fault event data is just stored as event type, data and timestamp. We also have a preventative maintenance fault, which throws a non-shutdown fault if the X-Ray tube has been factory installed over 4 years ago or if over 15,000 hours of HV ON is logged.

Firmware Controlled Seasoning:

Every unit comes with an initial seasoning table, or customers can set their own. The XRBD knows when the unit has been on, when it has been off, hours on the X-Ray tube, etc. As a preventative maintenance feature upon turn on, we review the data and suggest that a particular seasoning protocol be run based upon the actual usage history of the unit. Proper seasoning compliance of the X-Ray tube will help get the longest lifetime.

Power and Interface Connections for 100W and 210W Units

AC InpuT—6 PIN MOLEX 09-50-8061


PIN  SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 
2 Pin Removed  N/C
3 AC Input (neutral)  100-240Vac (neutral)
4 Pin Removed  N/C
5 N/C   N/C
N/C   N/C

ANALOG INTERFACE—7 PIN MOLEX 09-50-8071

PIN SIGNAL PARAMETERS
1 X-Ray Interlock Enable  Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock
3 Pin removed N/C
4 kV Monitor 0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5 Signal Ground Signal Ground
6 mA Monitor  
7 X-Ray On Open collector, High (Open) = No Fault, 35Vdc @10mA maximum

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN SIGNAL PARAMETERS
1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
3 Received Data Conforms to EIA RS-232-C
4 N/C N/C
5 Signal Ground Signal Ground
6 N/C N/C
7 N/C N/C
8 N/C N/C
N/C  N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +
4 N/C No Connection
5 N/C No Connection
6 N/C Receive Data -
7 N/C No Connection
8 N/C No Connection

HV LAMP ON RELAY—3 PIN MOLEX 09-50-8031

PIN SIGNAL PARAMETERS
1 Normally Closed dry contact 50V max. Rated for 1 amp or less, 50mA nominal load
2 Common 50V max. Rated for 1 amp or less, 50mA nominal load
3 Normally Open dry contact 50V max. Rated for 1 amp or less, 50mA nominal load

Power and Interface Connections for 350W and 500W Units

AC INPUT—3 PIN PHOENIX CONTACT 1858772


PIN  SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 
2 Ground  Ground
3 AC Input (neutral)  100-240Vac (neutral)

DC INPUT FOR HEAT DISSIPATION UNIT—4 PIN AMP (210/350/500W) 206060-1

PIN SIGNAL DESCRIPTION  PARAMETERS
1 24Vdc  Fan/Pump Power 24Vdc @ 5 amps
2 24Vdc Return  Fan/Pump Power 24Vdc @ 5 amps
3 NC  No Connections N/C 
4 NC  No Connections N/C

It is critical to ensure that 24Vdc is supplied to pins 1 and 2

ANALOG INTERFACE— 10 PIN PHOENIX CONTACT 1792605

PIN SIGNAL PARAMETERS

 

1

X-Ray Interlock Enable Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop.
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock.
3 Pin removed N/C

4 kV Monitor 0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5 Signal Ground  Signal Ground 
6 mA Monitor 0-10Vdc = 0-100% rated output current. Zout =10kΩ
7 Fault Signal Open collector, High (Open) = No Fault, 35Vdc @ 10mA maximum
8 HV ON Lamp Relay N/O N/O dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
9 HV ON Lamp Relay C Common dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
10  HV ON Lamp Relay N/C N/C dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load 

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN SIGNAL PARAMETERS
1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
3 Received Data Conforms to EIA RS-232-C

4 N/C  N/C
Signal Ground  Signal Ground 
N/C  N/C 
N/C  N/C 
8 N/C  N/C 
9 N/C   N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
2 TX - Transmit Data -
3 RX + Receive Data +

4 N/C No Connection
5 N/C No Connection
6 RX - Receive Data -
7 N/C No Connection
8 N/C No Connection

表和图

DIMENSIONS: in.[mm]

100/210W
CONTROL UNIT

FRONTVIEW

XRBD 100-210 Control Front View   

BOTTOM VIEW

REAR VIEW

SIDE VIEW

XRBD Cable Configurations

DIMENSIONS: in.[mm]

300/500W CONTROL UNIT

FRONT VIEW

XRBD 300-500 Control Front View

 

BOTTOM VIEW

REAR VIEW

      

SIDE VIEW

XRBD 350-500 Control Side View 

 

DIMENSIONS: in.[mm]

100W TANK

TOP VIEW 

 

SIDE VIEW

  

BACK VIEW

 

FRONT VIEW

 

 

DIMENSIONS: in.[mm]

210W TANK

TOP VIEW

 

SIDE VIEW

 

BACK VIEW

 

FRONT VIEW

 

DIMENSIONS: in.[mm]

350/500W TANK

TOP VIEW

 

SIDE VIEW

 

BACK VIEW

 

FRONT VIEW